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Advantages of injection molding machine servo drive system

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<p>&nbsp;&nbsp;In the past, all <a href="https://www.hisson.com/product" rel="noopener noreferrer" target="_blank"><strong>injection molding machines</strong></a> were fully hydraulic. This fully hydraulic injection molding machine was generally in a changing load state during the injection molding process, which caused a large energy loss to high-pressure throttling, even sometimes A 68% energy loss was achieved. In order to solve this problem, the servo drive system was later switched to. Next, the injection molding machine manufacturer will introduce the advantages of the injection molding machine servo drive system.</p><p>&nbsp;&nbsp;&nbsp;</p><p>1. Low energy consumption. The power consumption is only about half of the full hydraulic injection molding machine, and the servo motor is proportional to the oil input, which makes the heat generated and the temperature of the pressure oil low, thereby greatly saving cooling water.</p><p>&nbsp;&nbsp;&nbsp;</p><p>2. The response speed is greatly improved. The response speed is 2 to 3 times that of the full hydraulic injection molding machine, which greatly shortens the cycle and improves production efficiency.</p><p>&nbsp;&nbsp;&nbsp;</p><p>3. Low speed and continuous pressure holding performance is stable and reliable.</p><p>&nbsp;&nbsp;&nbsp;</p><p>4. Whether it is pressure control accuracy or system accuracy, it is significantly improved compared to a fully hydraulic injection molding machine.</p><p><br></p><p>Hisson focus on developing environment-friendly machines, HI-SV series <a href="https://www.hisson.com/servo-injection-molding-machine" rel="noopener noreferrer" target="_blank"><strong>servo injection molding machine</strong></a> is equipped with high performance servo motor control system, the output power is changing along with load, there is no energy wasting, the power consumption during pressure keeping period is very low, the power consumption during cooling period is zero.</p><p><br></p><p>HI-SV Series Servo motor system injection molding machine are the type of fully-automatic machine, being provided with high efficiency, high reliability, high speed, low noise, low power consumption and other advantages.The advantages include high precision injection, big energy saving, low noise.</p><p><br></p><p>Compare with normal injection molding machine, according to different products, HI-SV series injection molding machine can save 50%-80%</p><p><br></p><p>To meet different items production, we developed various models, clamping force from 960kn to 1250kn, shot weight from 116g (PS) to 7844g (PS), the wide range of machines can meet customers’ production from small items to big plastic products.</p><p><br></p><p>The standard languages of PLC are 7 languages, and possible to be custom made according to customer requirement, every customer from different countries can operate easily.</p><p><br></p><p>Product detail:</p><p><br></p><p>Injection Unit</p><p><br></p><p>This unit is composed of plasticizing, material feeding, injection base, pre-plasticizing motor, whole forward-backward cylinder etc., thereinto, injection and mold moving is driven by oil cylinder, and the plasticizing will be realized by screw which is actuated by oil motor directly. Our machine’s injection unit with the advantages as compact structure, reasonable composition, equal plasticizing, high injection press and high speed, very suitable for producing high quality products.</p><p><br></p><p>Clamping Unit</p><p><br></p><p>Injection unit is composed of mold clamping oil cylinder, mold adjusting device, frontal and rear mold platen, stretch bar, elbow jointed bar frame, moving platen, safety device, central hydraulic ejector etc.</p><p><br></p><p>Control Unit</p><p><br></p><p>Our standard machine is for 380v/50hz/3phases, the operation power supply is 24v, also we can adjust according to the different power supply standard in different areas.</p><p><br></p><p>Hydraulic Unit</p><p><br></p><p>This unit is composed of direction valve, proportional pressure valve, proportional direction valve, overfall valve, unilateral valve &amp; pump, and hydraulic motor etc, these components compose the electric-hydraulic proportional loading feedback circuit, which is with fast respond, reliable running, stable action, energy saving, easy to operate, easy to maintain and other characteristics.</p><p><br></p><p>Safety Device</p><p><br></p><p>Mechanical safety device:</p><p><br></p><p>This device is import for protecting operator’s and mold’s safety, if do the mold opening action at a safety door opening condition, the mechanical safety stick will drop down automatically during its backward moving course, so, even if there is any problem on the electric or hydraulic circuit, the safety block will prevent the forward moving of the safety stick if there is the trial mold closing action, accordingly this will prevent the mold closing action to be finished.</p><p><br></p><p>Electric safety device:</p><p><br></p><p>A. Safe door position-limited switch</p><p><br></p><p>The position-limited switch can break off the mold-closing electric circuit, when the safe door open, if you turn on the switch, the electric circuit will be broken off, accordingly the mold-closing action will not be done. If open the safe door during mold closing course, the moving platen will be stopped immediately.</p><p><br></p><p>B. Urgent Stop button</p><p><br></p><p>Under the urgent condition, you can press the urgent stop button, the oil motor will be stopped, accordingly the machine will be stopped immediately.</p><p><br></p>

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